Fire Spread in Car Parks

09 June 2009

Guidance for fire safety in car parks is based on data on vehicles which are now decades old. Here we report on the findings of a three year government-sponsored project carried out by BRE to investigate the fire characteristics of modern vehicles and the potential fire spread hazard in car parks.

[This is an abridged version of the authors' article. You can download the original version here]

stacker fire test

The stacker test around 10 minutes after ignition

Fires in car parks are rare, and, although there have been few deaths or injuries recorded to date in the UK, there are concerns regarding new and emerging risks from modern cars and alternative fuels. The existing guidance for fire safety in car parks in England and Wales is in Approved Document B (Fire safety) to the Building Regulations in England and Wales (AD B)1. The basis for this guidance for fire safety strategies in car parks relates to fire initiation and fire growth involving cars whose designs are decades old. There has been increasing concern about the consequences of fires in car parks associated with modern car design (e.g. plastic fuel tanks) and how these fires may spread to other vehicles parked adjacently and nearby. This concern has been heightened by the entry into the market place of cars powered by alternative fuels such as LPG.

So there was a need to gather up to date information on fires involving cars in car parks, in order that the current fire safety guidance could be reviewed and, if necessary, updated. The overall aim of the project has therefore been to gather information on the nature of fires involving the current design of cars so that, in due course, guidance on fire safety strategies for car parks can be reviewed and brought up to date, as appropriate.

This project was concerned with fire spread in car parks that fall under the Building Regulations for England and Wales2 and included open sided car parks, fully enclosed car parks, and basement car parks.

The work started off with desktop studies and involved collecting and analysing information and data on the identified topics. Over 200 items were reviewed, mostly from the UK but many from overseas. Topics reviewed included:

  • car design, trends in car design, new fuels (in particular, bio-fuels), electric and hybrid vehicles
  • car park design, and trends in car park design
  • case studies of car fires and car park fires
  • relevant research

A review of the UK fire statistics was carried out, for the 12 years from 1994 to 2005 (the most recent year for which detailed data was available to BRE3), the main findings of which are summarised below. CFD modelling was used at various stages throughout the project to guide the research, assess findings and validate current methodologies.

Fire behaviour of materials
The objective of this task was to determine the critical exposure conditions, for example, the intensity and duration of incident thermal radiation for a range of external materials used on typical road vehicles, which has assisted determining the spread of fire between cars. Testing was carried out on a selection of the samples to determine their heat release rate in accordance with ISO 5660: 2002 (cone calorimeter)4. A critical irradiance value was determined for each sample using the method described in Drysdale5. It was assumed that the specimens tested were thermally thin.

Fire spread between cars
The cars used in all of the tests were in full running order (though not necessarily legally roadworthy). The only modification made to any of the cars was that all test vehicles had their air conditioning gas removed. Gas struts, air bags and other pressurised or pyrotechnic components were left in place. For most tests, the fuel tank in each car contained 20l of fuel.

The objectives of this task were to benchmark car fire sizes for a range of vehicle types, and to determine the spread of fire between cars, the severity (heat release) of car fires, and the associated conditions (heat, smoke, toxic gas) to which car park occupants might be exposed, under typical conditions. Three large scale fire tests were carried out in a car park test rig under the large calorimeter hood in the BRE Burn Hall, each involving three cars.

The test rig was 12m long and 6m wide. The (underside) ceiling height was 2.9m from the floor. The rig comprised a steel frame with breeze block infill and the roof was of hollow-core concrete slabs. One end of the rig was open, but with a 0.5m deep down stand. Ventilation openings were provided along one side and the back wall.

Instrumentation was essentially identical (with some minor variations) for all the full scale tests. It primarily comprised three thermocouple columns within the test rig, thermocouples on the roof slabs (above and below), thermocouples within and on the surface of each car (although not Test 1). Heat flux meters were located in five positions and gas sampling (CO, CO2 and O2) in three locations. Fire gases were collected in the 9m hood and analysed for heat release rate.

For all tests, three cars were located in the test rig, Cars 1 and 2 next to each other in adjacent bays, Car 3 separated by a space (equivalent to an un-used parking bay). For all of these tests, the fire initiation simulated an arson attack. The driver's window and offside passenger window of Car 1 were open (i.e. on the side furthest from Cars 2 and 3). All other car windows were closed. The fire was started using a No. 7 crib6 on the driver's seat of Car 1. Hertfordshire Fire and Rescue Service were on hand for all these tests.

Car park test rig

Car park test rig in BRE burn hall

Three tests were carried out: Test 1 was a freely burning test with no sprinklers fitted. Test 2 was similar to Test 1 but included a sprinkler system. Test 3 was a repeat of Test 1 but with larger vehicles.

Cars fuelled by LPG
The objectives of this task were to determine the behaviour of fires (and explosions, if such were to occur) involving cars fuelled by LPG and to seek to determine the associated effects on an enclosed car park and adjacent cars from such a fire. Due to the risk of an explosion, the large scale fire test was carried out in the car park test rig at the Health and Safety Laboratory (HSL), Buxton, and involved four cars. Car 2 had a full tank of LPG. Instrumentation comprised two thermocouple columns within the test rig, thermocouples on the roof slabs (above and below), thermocouples within and on the surface of each car. Heat flux meters were located in two positions.


Single car tests
The objectives and findings of this task were as follows:

  • To examine the time to full development and the heat release rate of a fire starting in the passenger compartment of a modern family car and a people carrier, with windows closed (i.e. with limited air).
  • To examine the time to full development and the heat release rate of a fire starting in the engine bay of a modern family car and a people carrier (with the bonnets closed). In the people carrier test, a second car was located nearby to examine ‘nose to nose' fire spread.
  • To examine the processes of fire spread from car to car by radiant heat. A modern car, with its windows closed, was exposed to a radiant panel. The processes of fire spread (and the time to full development of a fire spreading into the passenger compartment) were studied.

Seven tests in all were carried out on single cars.

Stacker test
Increasingly, car park capacity is being enhanced by the use of ‘stackers' – mechanical devices which hold cars within the car park, often under the control of a computer. There are a wide variety of different types of stacker but they all, necessarily, result in a higher density of cars in the car park compared with normal car parks. In many, there is no fire resisting vertical separation. 

The objective of this test was to examine the processes of fire spread from the lower car to the upper car on a stacker, and the time to full development of the fire, starting in the passenger compartment of the lower car with the driver's window open. For this, a steel and block work test rig able to support one car above another in a typical stacker configuration, was constructed under the BRE 9m hood.

Analysis
The analysis was intended to examine the findings from all of the tasks to seek to resolve the following issues:

  • The severity of fires in modern car designs, potential for spread and fire size; benchmarking car fire size given a range of vehicle types.
  • The combustion products and likely survivability of such fires.
  • The potential hazards arising from fuel leakage or spillage in unventilated, underground or enclosed car parks, or a combination of these.
  • Additional hazards arising from cars designed to use alternative fuel(s); the potential explosion effects of cars powered by alternative fuels, or other risks of cars powered by hybrid systems, e.g. using a diesel or petrol engine primary power supply with a battery secondary power supply.
  • The need, or otherwise, for different considerations for underground, enclosed and open sided car parks.

Car park fire statistics
In the 12 year period studied there were 3096 fires reported in car parks that were subject to the Building Regulations. Of these, 1592 started in a vehicle (i.e. 1504 were not in a vehicle). However, the number of vehicle fires per year shows an overall (but not consistent) decline, with 400 in 1994 but only around 140 in 2005.

Most car park fires (68%) occurred in buildings reported as ‘car park buildings'. 6% of fires in a car park occur in ‘flats'. Most injuries from fires in car parks occur in car park buildings (45%), followed by flats (26%); hence 6% of fires in car parks are causing 26% of the injuries (car parks in flats) while 68% of the fires have caused only 45% of the injuries (car park buildings). It follows that fires in car parks within flats are the more dangerous. So in summary, the desktop research findings show that:

  • The number of fires in car parks reported by UK fire and rescue services represents a very small percentage of all fires in the UK (i.e. 426,200 in 2006 – hence less than 0.1%). – See Figure 1
  • Of these fires in car parks, about 50% did not start in a car
  • Most fires in car parks do not spread (to a car or another car)
  • Most fires are in buildings classified as a ‘car park building'. Only 6% occur in car parks within ‘flats'
  • About seven people are injured in car park fires each year. There are very few fatalities; on average less than one per year
  • Fires in car parks for which the building is classified as ‘flats' show an injury rate which is quite high compared with other types of premises. However, fires in car parks for which the building is classified as ‘car park' show an injury rate which is low compared with other types of premises

Vehicle fire stats graph

Figure 1: Reported vehicle fires 1994-2005


 

 

 

 

 

 

 

 

 

 

 

 

Findings
As far as the performance of exterior materials is concerned, the critical irradiance levels determined from the cone calorimeter studies for the exterior car components tested fell between 8-19kW/m2

Car in flames

Test 1 - freely burning test with no sprinklers 6 minutes after ignition

Three of the full scale tests, Tests 1, 3 and 4, all demonstrated the ease with which a car fire in a car park might spread to nearby cars. Once a very severe fire has developed, ignition will occur on cars separated by an unoccupied parking bay. Test 2 showed the effectiveness of a sprinkler system at containing a fire within the car of origin and slowing its rate of growth. Some minor heat damage was incurred by the second car in this test but actual fire spread did not occur.

In this situation, where a number of cars are burning simultaneously, the fire is exacerbated by heat feedback and heat release rates in excess of 16 MW might be achieved from two or three cars. In Test 1, Car 1 burned at around 2 MW for about 20 minutes and it was only then that Car 2 became involved (although Car 3 then ignited very soon after). However in Test 3, all three cars were burning after around 10 minutes. In Tests 1 and 3, the fire was terminated once Car 3 was involved to avoid overloading the calorimeter. Heat release rate measurements for all the relevant tests are shown in Figure 2 and the heat release rate results are summarised in Table 1.

Heat release rate graph

Figure 2: Heat release rate results

In Test 4 (LPG in Car 2), Car 2 was alight after 21 minutes and all four cars were burning after around 23 minutes. In Test 8 – an engine fire test with a nearby car ‘nose to nose' – the fire spread to the second car within five minutes. In Test 11, the stacker test, the fire spread up to involve the second car within six minutes and fully involve it within nine minutes.

The ventilation limitations on such a fire in an enclosed car park result in a very hot ceiling jet, which spreads the fire to

Temperature measurements

Figure 3: Test 1 - temperature measurements - thermocouple tree 1

nearby cars, with the dominant mechanism of heat transfer being radiation from the flames and hot gas layer. There were only a few cars in each of these tests (a maximum of four); however escalation to many cars within a specific proximity in an actual car park must be expected under these conditions. Computer modelling has been employed to examine these larger scenarios. Gas temperatures in the enclosed rig (beneath parts of the ceiling) reached 1100OC in all

gas concentration measurements

Figure 4: Test 1 - gas concentration measurements

tests, exceeding 1200OC briefly in Test 4.

The LPG tank did not explode in Test 4 since the pressure relief valve provided with the LPG tank appeared to work effectively – even in quite a severe multi-car fire. 

The single car tests demonstrated that a fire in a sealed (i.e. windows closed) passenger compartment is unlikely to develop; that modern cars are sufficiently well sealed that a fire starting within the passenger compartment is likely to go out through lack of air. It may be presumed that most cars left in public car parks will have their windows closed. 

These tests demonstrated that a fire starting in the engine compartment of a modern car can grow within the engine compartment and can break through the bulkhead into the passenger compartment, where a substantial fire can develop and involve the whole vehicle.

Smoke production graph

Figure 5: Test 11 - total smoke production

Computer modelling
The modelling that was conducted using the BRE CFD model JASMINE, based on the findings from this project and tested against the Monica Wills fire 7, has led to the development of an effective and practical car fire/fire spread scenario.

Electric cars
This programme has not examined experimentally the fire behaviour of electric or hybrid cars and their propensity for fire is currently unknown (since there are still so few). Batteries are a particular problem since their fire residues may be corrosive and/or toxic. Increased numbers of such cars might necessitate charging stations in car parks, with potential new risks.

 Summary of heat release measurements

 Table 1: Summary of heat release measurements from full-scale test programme

Note: In tests 1 and 3, the fire was terminated by Hertfordshire Fire and Rescue Service on request by BRE before all cars were involved. In addition, only tests 4, 5 and 6 self-extinguished (or burnt out). All other tests were terminated by Hertfordshire Fire and Rescue Service on request.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Conclusions
The fire statistics have shown that there are very few reported injuries in car park fires, and very few fatalities. However, fires in car parks associated with flats are causing far more injuries (per thousand fires) than fires in purpose built car parks.

The ease with which a car fire in a car park might spread to nearby cars has been demonstrated. Once a very severe fire has developed, ignition will occur even to cars separated by an unoccupied parking bay.

The potential use of computer modelling in predicting the spread of fire and smoke in car parks has been demonstrated and validated.

The findings from this work should be available to feed into standards referred to by ADB, specifically BS 7346-7: 2006 Components for Smoke and Heat Control Systems – Part 7: Code of practice on functional recommendations and calculation methods for smoke and heat control systems for covered parking areas for cars 8. Similarly, the findings from this research, in particular the ‘raw' experimental results, will provide a data resource for the fire safety engineering of car parks. It is intended that the full report from this research programme will be made available on the CLG website in due course.

References
1. Approved Document B - Volume 2 - Buildings other than dwellinghouses (2006 Edition).
2. The Building Regulations (England and Wales) 2000.
3. Private communication to BRE from CLG Fire Statistical Unit, 2007. (Non-personal data abstracted from the National Fire Statistics Data Base).
4. International Organisation for Standardisation. Fire Tests-Reaction to Fire-Rate of heat release from building products. ISO DIS 5660, Geneva, 1990.
5. Drysdale, D., "An Introduction to Fire Dynamics", pages 212-214, Wiley & Sons Inc. Second Edition, 2003.
6. BS 5852:2006 Methods of test for assessment of the ignitability of upholstered seating by smouldering and flaming ignition sources. BSI. 2006.
7. "A careful attitude". Fire Prevention and Fire Engineers Journal, July 2007, pages 54- 56. (Monica Wills report).
8. BS 7346-7; 2006. Components for smoke and heat control systems – Part 7: Code of practice on functional recommendations and calculation methods for smoke and heat
control systems for covered parking areas for cars. BSI. London. 2006.

 

The research and paper on which this article is based was commissioned by the Communities and Local Government department (CLG) and carried out by Martin Shipp, Jeremy Fraser-Mitchell, Richard Chitty, Róisín Cullinan, David Crowder, and Phil Clark of BRE. Read the full article here.

Any views expressed are not necessarily those of CLG, with whose permission the article is published. The authors wish to acknowledge the assistance we were given by many individuals and organisations and in particular the Advisory Group, formed from representatives of stakeholders, who advised the project from its inception.
The cars used in the tests in this research programme were selected solely on the basis of age, size and availability. No cars were selected on the basis of make or model. All cars were to be either less than five years old, or, if older, be of a current model. None of the findings in this research programme should be taken as suggesting that any particular make or model of car performs better or worse in fire, compared with any other make or model.



 

 

 


     
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